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Diaphragm Compressors


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Diaphragm Compressor A1 Series

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Fluitron's Diaphragm Compressor services provide customers with expertise in designing, integrating and maintaining high quality, minimal leakage compressors. Our compressors feature:
  • Leak Free Design
  • Contaimination Free Compression
  • Corrosion Resistance
  • High Compression Ratios
  • High Reliability
  • Safety
  • Automatic Leak Detection
We scrutinize every part manufactured and ensure our compressors meet or exceed performance and safety standards as well as fulfill our customer's specifications. Our staff has over 30 years of experience in compression and high pressure applications. We provide maintenance and troubleshooting for all our compressors. We even customize and improve existing systems. Here at Fluitron, we pride ourselves on providing our customers with the highest quality system and support for their application. Our highly trained and experienced engineers are always available to ensure specifications are met and customers are satisfied.



Specifications · Diaphragm Compressor Standard Features

Specifications

Certifications

ASME

Skidded Package Options

Aftercoolers
Automatic on/off systems
Control panels
Flow control systems
Motor starters
Pressure and temperature gauges
Pressure and temperature switches
Pressure and temperature transmitters
Pressure control systems
Pulsation Dampeners
Receiver tanks
Separators
Suction Filters

Diaphragm Compressor Standard Features

Leakage Free Design

In the FLUITRON DIAPHRAGM COMPRESSOR there are no dynamic seals or packing glands. All of the seals to the atmosphere are static gasket or "O" ring seals. Therefore, the compressor is as free from leakage as any static seal in the system. Even in the event of a diaphragm or diaphragm seal failure the leak free integrity of the system can be maintained. Fluitron also offers a special ductile metal seal for extremely hazardous gas service which can limit helium leakage to as little as 1 x 10-9 std. cc/sec.

Contamination Free Compression

The gas system is completely "dry" with no lubricants or coolants in contact with the process gas. The only parts in contact with the process gas are metal and elastomeric or plastic seals.

Corrosion Resistant

Standard materials of construction are 300 series stainless steel for all process wetted metallic parts. Other alloys are available upon request in order to provide freedom from corrosion.

Gases

FLUITRON DIAPHRAGM COMPRESSORS are ideal for a variety of gases, including:
  • Toxic gases such as CARBON MONOXIDE
  • Explosive gases such as HYDROGEN, ETHYLENE, and METHANE
  • Reactive gases such as OXYGEN and FLUORINE
  • Expensive gases such as NEON, KRYPTON, and XENON
  • Radioactive gases such as TRITIUM
  • High purity NITROGEN, EHLIUM, ARGON, etc.

Automatic Leak Detection

The most important benefits of a diaphragm compressor are its freedom from leakage and contamination. These benefits are maintained in Fluitron compressors even in the event of a diaphragm rupture or a seal failure.

Fluitron compressors include an automatic leak detection and control system as standard equipment. This system will sense a failure of either the diaphragms or the seals on the diaphragm {"0" rings). The important feature of this system is that it provides an indication of the failure while preventing leakage to the atmosphere and contamination of the process gas due to the failure.

The basic monitoring device consists of a set of three {3} diaphragms clamped between the process gas and oil heads, Elastomeric "O" rings seal the top diaphragm to the process gas head and the bottom diaphragm to the oil head. The center diaphragm does not have any seals on it since it is designed to act as a leak path. It is normally slotted radically to channel away any leakage of gas or oil passing through the top (gas) or bottom (oil) diaphragms.

A secondary "O" ring seal is provided to trap the leaking gas or oil and direct it to the leak detection and control system.

The leak detection system is essentially a small, closed chamber with a pressure switch, gauge, relief valve and manual vent valve. As the leaking gas or oil enters the chamber the rise in pressure trips the pressure switch and provides an electrical signal for alarm or automatic shutdown. All vent connections are threaded so that they can be piped away to a safe vent area, thus, maintaining the leakage free and contamination free integrity of the compressor.

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